2019年10月27日星期日

ASTM A234 WPB pipe fittings

OCTG basically serves to maintain the well hole integrity during drilling, completion and production lifecycle of wells. Among them, the Casing, in particular, provides resistance to collapse caused by high-strength external load.The source of external load includes, pressure coming from stratum or reservoir flow in process of exploration and development, pressure from poor drillability mud and salt layer, mud system pressure, cement or seawater pressure under conductor or line pipe.

What is Collapse
Collapse resistance is a property of pipe body and defined as the limit exceeding which pipe fails in the circumferential direction when external pressure is applied.
Collapse calculation formulas were addressed in the API 5C3 or ISO 10400. Four failure modes have been defined based on failure pattern observation and mechanical rules (refer to figure below). These four domains are continuously positioned as a function of the ratio of the outside diameter to the wall thickness, or D/t ratio.

The WPB is not short hand for any process. It is simply an identifier developed by ASTM. The fittings in question are manufactured in the same manner as the companion pipe for this specification.
In very large sizes, the fittings may be manufactured in pieces and welded together as is the case for many large fittings.

The term used for the manufacturing is called [wrought" which means it is worked as opposed to being cast or forged.

As to the W standing for weldable, I`m not sure that is correct since that are many, many pipe fittings that are weldable but carry designations other than a W. Note the reference below.

Forging is the manufacturing process of ASTM A234 WPB pipe fittings.

W = WELDABLE / wrought
P = RELATED TO P NUMBER OF ALLOY MATERIAL
B = REFER TO MINIMUM YIELD OF MATERIAL

LATEST STANDARD IS:
ASTM A234/A234M-07
Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service

This standard covers wrought carbon steel fittings of seamless and welded construction which are manufactured to the dimensional specifications of ASME B16.9 and B16.28. These fittings are primarily for use in pressure piping and in pressure vessel fabrication for service at moderate and elevated temperatures.

RELATION INFORMATION OF STEEL
Materials shall consist of forgings, bars, plates, seamless or fusion welded tubular products with filler metal added, and shall be produced by open-hearth, basic-oxygen, or electric-furnace process. Forging or forming operations shall be performed by one or a combination of two or more of the following procedures: hammering, pressing, piercing, extruding, upsetting, working, bending, fusion-welding, or machining. All welding shall be completed prior to the austenitizing heat treatment, which shall be executed in the normalized, normalized and tempered, annealed, or quenched and tempered conditions. Steel specimens shall conform to required values of chemical composition, tensile strength, yield strength, elongation, wall thickness, and Charpy V-notch impact value. All fusion-welded butt joints shall undergo radiographic examination, while hydrostatic testing of fittings is not required in this specification. Repair welding shall be permissible for parts made to dimensional standards.

Steel Reducer,a kind of industrial pipe fittings, used to connect two different diameter pipes . According to different shapes, divided into concentric reducers and eccentric reducers. Materials include stainless steel, alloy steel, carbon steel. Forming process commonly used to suppress necking, expanding suppress or necking plus expanding repression,some specifications may also be stamping.
1. suppress necking / expanding suppress forming
suppress necking forming process is to put pipe into the forming molds,suppress necking another pipe end to smaller size . Depending on the another end size changing, divided into one time press forming or more times press forming.
2. Stamping forming
In addition to using steel pipe as raw material to produce reducers, we can use stamping forming to make plates to reducers . the stamping molds are designed according to reducers inside ourside diameters, the molds makes steel plate to stamping ,cutting , stretch forming.


Product Name:Reducer Pipe
Size:DN10-DN2500
Materials: A234 WBP-WP1-WP12-WP11, A403 WP 304-304L-316-316L, A402 WPL3-WPL 6,A860 WPHY 42-46-52-60-65-70,PG370,C20
Thickness: 2mm-100mm
Standard:GB/ANSI/ GOST/ JIS/ DIN
Crafts: Cold extrusion, Thermoforming.
Connection: Welding
Package: Wooden boxes,Wooden pallets,According to customer requirements.
Brand Name: HY
Place of Origin: China (Mainland)
Certification: ISO.UKS.SGS.BV
Application: Chemical, Water, Oil and gas, Electricity
Reducer PipeCarbon steel reducersPipe fittings production process

Reducer Pipe

Reducer Pipe,Pipe Reducer,Steel Pipe Reducer,Silicone Rubber Reducer Pipes

CANGZHOU HAOYUAN PIPE FITTINGS MFG CO.,LTD , http://www.pipefitting-china.com

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